Stahlwerk Mig 160 M Full Synergic 5 in 1 Combination Welder
The STAHLWERK MIG/MAG-160 M is a compact, versatile inverter for anyone looking for a lightweight but fully-fledged wire welder with additional functions. Weighing just 6.8 kg and with a welding current range of 20-160 A, the device covers MIG/MAG gas-shielded arc welding, FLUX flux-cored wire welding, MMA/E-Hand and DC-Lift-TIG – all from a standard 230 V socket. The modern IGBT technology ensures a stable arc, high efficiency and robust performance in daily use. In MIG/MAG and FLUX mode, the MIG/MAG-160 M processes wires in the standard diameters 0.6 / 0.8 / 1.0 mm and 0.9 mm (cored wire). Commercially available 1 kg wire coils can be processed here. The spool mandrel can accommodate 16 mm spools. The wire speed automatically adjusts to the set welding current, resulting in a uniform penetration with stable arc control. The polarity of the device can be easily reversed for flux-cored wire welding without gas. In addition to wire welding, the device is also capable of classic MMA/E manual welding with coated stick electrodes. Hotstart facilitates ignition, anti-stick reduces the current in the event of a short circuit so that the electrode does not anneal and can be detached from the workpiece more easily. In combination with an optional WP-17V lift TIG torch, the MIG/MAG-160 M can also be used as a DC TIG device with contact ignition – ideal for finer, cleaner seams on steel and stainless steel. It is operated via a clear front panel with digital display, selection of welding process and wire diameter. Integrated overheating protection with control LED and intelligent smart cooling with powerful fan protect the electronics and enable a practical duty cycle of up to 60 % at 80 A and 100 % at 62 A (at 40 °C ambient temperature). The robust ST-Guard housing makes the device resistant to everyday workshop use and transportation.
Functions of the Stahlwerk Mig 160 M
- MIG/MAG gas-shielded arc welding (GMAW): MIG with inert gas (e.g. argon) and MAG with active gas (e.g. COâ‚‚ or mixed gas) for unalloyed and low-alloy steels; wire and gas come out of the torch together, ideal for productive work with just one hand.
- FLUX/flux cored arc welding without gas (FCAW): MIG/MAG-like process with special flux cored electrode, in which the flux core provides gas protection – ideal for outdoor work and draughts.
- MMA/E-hand welding (ARC): Manual electrode welding with direct current (20-160 A) for robust repair and assembly work, even in hard-to-reach places. Can be used universally indoors and outdoors, even in windy conditions and on construction sites.
- DC lift TIG welding (TIG with contact ignition): Lift TIG mode with optional WP-17V torch: ignition by briefly brushing the tungsten electrode, smooth DC arc for clean, controlled seams on steel and stainless steel.
- Fully synergic device: The wire feed speed automatically adjusts to the set welding current and voltage. The wire is fed from the reel through the hosepack to the contact tip. The automatic adjustment of the welding current reduces operating errors and produces uniform seams.
- Hotstart and anti-stick: Hotstart briefly increases the voltage for better ignition, anti-stick reduces the current in the event of a short circuit so that the electrode does not burn out and can be easily detached.
- Electronic safety control: Modern IGBT inverter technology, overheating protection with control LED, smart cooling via powerful fan and ergonomic ST-Guard housing with easily accessible control panel ensure safe and efficient work.
- Versatile 5-in-1 professional for workshop and assembly: One device for MIG/MAG, FLUX, MMA and Lift-TIG – ideal when space is limited in the workshop or service vehicle, but different processes are required.
- High mobility, low weight: With only approx. 6.8 kg and compact dimensions of 400 × 155 × 290 mm, the device is easy to transport and can be used flexibly at different work locations.
- Optimum duty cycle: 15 % duty cycle at 160 A, 60 % at 80 A and 100 % at 62 A (MIG/MAG/TIG/MMA, 40 °C) enable both short, high-performance seams in the upper current range and longer welding jobs in the medium power range.
- Clean results with shielding gas or cored wire: MIG/MAG with shielding gas delivers smooth, low-spatter seams, while FLUX cored wire does not require an external gas cylinder – particularly practical for outdoor and mobile applications.
- Robust ST-Guard housing and smart cooling: The ergonomic housing protects the electronics, while ventilation openings and fans ensure effective cooling and enable the maximum duty cycle to be utilized.
- Easy handling thanks to digital display: Clearly structured front with process and wire gauge selection, digital current/voltage display and switching function make it easy to quickly adjust the parameters. Settings can be made quickly, which saves time, especially when frequently switching between processes (e.g. MIG and MMA).
- Wire spool – Commercially available 1 kg wire spools can be processed here. The spool mandrel can accommodate 16 mm spools.
- Wire drive roller – different wire thicknesses can be used by simply changing the drive roller (0.6 mm / 0.8 mm / 1.0 mm).
- MMA electrode welding / MMA welding – is a universal welding process. No shielding gas is required.
- Lift TIG – With a separately available (not included) hose package, the device can also be used for DC TIG welding (brush ignition).
Scope of delivery for the Stahlwerk Mig 160 M
- 1 x STAHLWERK MIG 160 M IGBT welding machine
- 1 x Professional MIG welding torch AK-15 / hose package 2 meters. This is permanently installed on the device
- 1 x 3-piece MIG accessory set (this is already pre-assembled on the MIG/MAG torch):
- 1 x gas nozzle
- 1 x contact tip 0.8 mm
- 1 x gas nozzle holder
- 1 x contact tip M6 x 28 – ø 0.8 mm
- 1 x contact tip M6 x 28 – ø 1.0 mm
- 1 x 0.45 kg filler wire roll 0.8 mm
- 1 x earth cable 3 meters
- 1 x electrode holder 3 meters
- 1 x wire brush
- 1 x slag hammer
- 1 x quick coupling for pressure reducer
- 1 x Gas connection hose with quick coupling 5 meters
- 1 x wire guide roll 0.6 mm & 0.8 mm, 0.8 mm & 0.9 mm (0.8 mm & 1.0 mm is already installed in the device)
- 1 x protective cover
View the conditions about Stahlwerk’s 7 Year Warranty here
View our full range of MIG welders here
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