On Torch Welding Fume Extraction Mig Torch – Air Cooled or Water Cooled

On Torch Welding Fume Extraction Mig Torch – Air Cooled or Water Cooled

On Torch Welding Fume Extraction Mig Torches from AerTorch sets a new standard in fume extraction torches for MIG welding, combining high performance, safety, and ergonomic design. Developed with the operator in mind, AerTorch torches offer easy airflow adjustment for optimal fume capture without compromising weld joint quality. They deliver excellent
performance even in confined spaces or at complex angles.

The lightweight, well-balanced body reduces welder fatigue, enhancing comfort during prolonged use. Specially designed nozzles provide efficient fume extraction from any angle, while maintaining a clear view of the weld pool. This improves both precision and safety during operation. Maintenance is simple and fast, allowing quick servicing without interrupting work.

No need for special front end consumables – these torches use Binzel style mig contact tips, mig diffusers and mig shrouds/nozzles.

Features of On Torch Welding Fume Extraction Mig Torches:

AT25 Air Cooled – 250 amp/CO2 and 220 amp/Mix gas  Wire diameter 0.8mm-1.2mm

AT36 Air Cooled – 300 amp/CO2 and 270 amp/Mix gas  Wire diameter 0.9mm-1.2mm

AT501W Water Cooled – 500 amp/CO2 and 450 amp/ Mix gas  Wire diameter 0.9mm – 1.6mm

Frequently Asked Questions about On Torch Welding Fume Extraction Mig Torches

Does an on-torch fume extraction MIG torch affect weld quality or shielding gas coverage?

On-torch welding fume extraction systems are designed to remove hazardous welding fumes directly from the weld zone, helping reduce exposure while maintaining excellent weld quality and arc performance. Modern on-torch fume extraction torches capture welding fumes at the source, helping to improve workplace safety without affecting shielding gas coverage or weld performance.

Is an on-torch extraction torch more effective than a traditional extraction arm?

Because the extraction point is built into the torch itself, fumes are captured as they’re generated. This provides consistent fume control without interrupting workflow, helping improve productivity in fabrication shops, manufacturing facilities and site applications.

Can I use an on-torch extraction MIG torch for all welding positions?

On-torch fume extraction systems are suitable for a wide range of welding applications and working positions. Designed to capture fumes directly at the source, they provide effective fume control across many fabrication, manufacturing and production welding environments.

Do I still need respiratory protection if I’m using an on-torch extraction torch?

On-torch extraction is one of the most effective ways to remove welding fumes at source. However, the level of protection required will depend on the welding process, working environment and site-specific risk assessment. Always follow your company’s health and safety procedures.

What vacuum unit do I need to run an on-torch fume extraction MIG torch?

On-torch fume extraction torches must be connected to a compatible high-vacuum extraction unit to operate effectively. The most suitable extractor will depend on factors such as the torch type, welding application and expected usage. Always check compatibility to ensure optimal performance.  We suggest the AER Services DOT Welding Fume Extractor. 

View our range of welding fume extraction Here

To discuss welding fume extraction solutions, call Norsemen Safety & Welding Supplies 028 9046 0541