How to Prepare for Your Welding Apprenticeship

These days, the job market is tough for young people. We’ve all seen entry level positions which ask for years of experience. Often, it can be difficult to get your foot in the door. A welding apprenticeship is the perfect way to gain experience in an in-demand job.

In fact, becoming a qualified welder will open countless doors for you at home and abroad.

Apprenticeships are aimed at on-the-job learning, as well as getting paid to learn a new skill. This is an excellent alternative to academic education, as you’ll learn the skills that employers need in your local area. You’ll also gain practical experience from day one.

This article is all about how to prepare for a welding apprenticeship. Whether you’re about to start a new role, or you’re considering a career as a welder, read on for important information on how to make the most of your apprenticeship.

What can You Expect as a Welding Apprentice?

First, it’s important to think about what life will be like as a welding apprentice. Most apprenticeships are offered by small-to-medium sized companies. This means that you may be given quite a lot of responsibility relatively quickly.

Remember, your employer’s goal is for you to become a fully-fledged member of the team.

At first, you might be responsible for basic tasks like cleaning the workshop and equipment. Then, as you learn more about welding, you’ll gradually be given more hands-on responsibilities. 

No matter what tasks you’re working on, you should consider it a chance to prove your work ethic and determination to your new employer.

To prepare yourself, you can read up on the different types of welding. You should also learn as much as you can about the company you’ll be working for, and what kind of projects you’ll be involved in.

Working Conditions

Welders work in a variety of different settings. Depending on your employer, you might be in a workshop, on client sites, or a mixture of both. Obviously, you should know this before your first day.

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Welders can work in workshops, on client sites, or a mixture of both.

To prepare for your welding apprenticeship, you should also be ready to work under pressure. Welding projects often involve tight deadlines. As well as this, the nature of the work can often be stressful, as welding is a loud process which produces a lot of heat.

This might take some getting used to, but remember that your employer’s job is to help you settle into your new role.

Keeping Safe During your Welding Apprenticeship

Welding can be a dangerous job. From injuries, to longer term health issues, there are a lot of risks involved in being a welder. As such, welding safety is absolutely critical. Luckily, if you follow certain rules, these risks can mostly be avoided.

As a welding apprentice, your top priority should be to listen to and follow instructions.

Apprentices have the benefit of learning their trade from professionals with years of experience. A huge part of this is learning how to weld safely as a beginner.

When your mentor tells you to hold your torch a certain way, or keep your workstation organised, they aren’t just making conversation. Experienced welders know first hand how things can go wrong. Always take their advice to heart, and they’ll keep you right.

What Equipment does a Welding Apprentice Need?

When you accept a welding apprenticeship, it can be tempting to immediately go out shopping for new gear. After all, you’re excited to get started with your new career. However, it’s vital that you speak to your employer about what equipment you’ll actually need.

For example, it’s pretty unlikely that your employer will require you to supply your own welding machine. However, you might still want to purchase an entry-level welding machine of your own to practice on small projects at home.

Your new employer is also required to provide you with necessary protective equipment, including safety boots, a welder’s helmet, and other welding PPE.

Your employer will also understand the exact PPE which is appropriate for your work.

However, there are a few things which will help you make the most of your welding apprenticeship, that your employer may not provide for you. 

For instance, it’s a good idea to have a pen and paper near to hand at all times, in order to take notes. Your apprenticeship will mostly involve hands-on learning. Writing key information down will help you to remember it.

Similarly, a personal diary or calendar will make it much easier to track your progress and set goals for yourself during your welding apprenticeship.

What other Skills do You Need as a Welder?

Obviously, no-one expects you to know everything about welding from day one. The whole point of an apprenticeship is for you to learn how to weld professionally. A little bit of experience can never hurt, but it’s definitely not a requirement.

So, what makes a ‘good’ welding apprentice?

For any apprenticeship, the most important skills you can have are transferable ones.

If you look at job ads for welders’ apprentices, they almost never ask for prior experience. Instead, most of them emphasise soft skills like teamwork and good time management.

The whole point of an apprenticeship is to teach you new skills. Because of this, employers simply want to know that you’re going to be a hard working, enthusiastic employee, and that you’re going to follow instructions.

Don’t be Afraid to Ask for Help

Starting an apprenticeship can be scary. After all, you’re joining a new company as the least experienced member of the team. An apprenticeship might even be your first experience in the workplace.

Still, you shouldn’t let this intimidate you.

Specifically, employers love new employees who speak up and ask questions. This shows them that you’re eager to learn how to do your job properly.

It’s important to remember that asking experienced colleagues questions doesn’t mean you’re wasting their time. You’re all part of a team, working towards the same goals. The more you learn from them, the better the whole team will work.

This is best for everyone.

Welding Apprenticeships: Next Steps

If you want to get the most out of your welding apprenticeship, it’s never too early to start thinking about your next steps. That is, where would you like to go in your welding career? After all, welders have a range of career paths open to them.

For example, maybe eventually you’d like to specialise in automotive welding. Alternatively, maybe you’ve always wanted to run your own firm, and you’d like to get a better insight into how to run a welding business.

In fact, there are countless highly specialised types of welding. These are sometimes referred to as ‘super skills’. Many of these can lead to very highly paid jobs, and allow you to travel the world.

Here are just a few of the amazing places a welding apprenticeship can eventually lead you:

  • Underwater welding -These are some of the most highly specialised welders around, working on the likes of oil rigs and undersea cables around the world.
  • Aerospace – Welders in the aerospace industry are often highly paid. These jobs require a combination of meticulous attention to detail and the ability to learn new techniques quickly.
  • Nuclear – There are also welders who specialise in the nuclear power industry. This requires a range of additional qualifications and clearances. However, once qualified you can expect a lucrative career, with the potential to travel internationally.

In any case, having a clear idea of what you’d like to do after your welding apprenticeship is a great way to set short term goals, and stay motivated. On top of this, when your employer knows your goals, they’ll be in a good position to support you in reaching them.

Ultimately, what you get out of your welding apprenticeship will depend on what you put into it. As we’ve said several times already, the most important thing is that you are ready to work hard and learn your craft.

How to Choose the Best Welding Helmet for your Needs

Welders face countless risks when carrying out their work. These include vision damage, burns, hearing loss, and even death. All of these can be prevented by ensuring you have the best welding helmet for your needs.

But with so many helmets on the market, how do you know which is right for you?

Today, we’ll explore some of the key factors you should consider when choosing a welding helmet. Of course, the best options vary from person to person. As such, it’s crucial to take into account the type of welding you do, as well as your own personal preferences.

With that in mind, here’s what you should look out for when choosing a welding helmet.

Best Welding Helmets: Fixed Shade vs Auto Darkening

The first thing to understand is that there are two broad types of welding helmet. These are:

  • Fixed shade welding helmets – Also known as passive welding helmets, these offer the same level of vision protection regardless of how much light is created by your arc or other nearby light sources.
  • Auto darkening welding helmets – By contrast, auto darkening helmets respond to the light created by your arc. This means that you receive the optimum vision protection, without sacrificing your ability to see in lower light conditions.

Fixed shade helmets are generally cheaper and more lightweight. These are a great option if you generally always weld on the same material, with the same torch strength. However, for less repetitive work, auto darkening helmets are usually best.

How to Choose an Auto Darkening Helmet

When using an auto darkening helmet, you can adjust the sensitivity, delay time and shade of the lens. This essentially allows you to control how dark your lens gets, and how it responds to changes in light levels.

However, there are a couple of extra features you should look out for. 

The best welding helmets also offer memory settings. That way, you can create presets for each kind of project, rather than manually dialling in your desired settings as you move between jobs.

Whether or not it’s worth paying extra for a helmet with memory presets depends on your needs. For instance, if you only ever weld in your workshop, this may not be necessary. If you work in different environments, it’s probably worth the investment.

It’s also important to consider the number of sensors on your helmet. The cheapest auto darkening helmets usually have two sensors, while high end ones have as many as four.

With too few sensors, you can suffer vision damage as a result of your shade level being reduced when one sensor becomes blocked. Additional sensors eliminate this risk. When tig welding, a 4 sensor automatic welding helmet is the better choice.

The best auto darkening welding helmets have four light sensors.
The best auto darkening welding helmets have four light sensors.

You should also consider how your auto darkening helmet is powered. Different helmets have a variety of different types of batteries. Many also feature solar panels, which is very useful for outdoor welding.

Do you Need an Air Fed Welding Helmet?

Welders are also exposed to harmful fumes and gases throughout their working day. These can cause long-term lung damage, as well as more immediate harm. Depending on your working environment, there are a number of ways these risks can be mitigated.

For example, if you work in a single location, the best solution might be a workbench with built-in extraction.

However, if you work indoors, but frequently need to move around, the best welding helmet for you will need to provide respiratory protection. This is known as an air fed welding helmet.

Air fed welding helmet product image
Consider an air fed welding helmet like the Miller T94i-R

Essentially, these are welding helmets with built in respirators. They provide a constant stream of safe clean air, via a filtration system which is worn on your back.

Choosing a Welding Helmet which Fits

While the primary purpose of a welding helmet is to protect your face, head and vision, it’s also important to think about comfort. There are a number of reasons for this. For one thing, you’re going to be wearing your helmet for a large proportion of the working day.

There’s no sense causing yourself unnecessary discomfort.

There are also less obvious reasons why a comfortable helmet is vital. For example, when your helmet doesn’t fit properly, it may be more tempting to perform small jobs without wearing it correctly. 

This creates avoidable risk to you and your colleagues.

A welding helmet fits correctly if it is tight enough that it doesn’t move around, but not so tight that it’s uncomfortable. It should also click into place easily with a quick snap of your neck.

Is a Lighter Welding Helmet Better?

Some of the most common occupational hazards faced by welders relate to back, neck and shoulder pain. At the best of times, these can cause short term annoyance or discomfort. However, they can also develop into longer term problems.

They can also be prevented with the right welding helmet.

Again, you need to consider your particular needs here in order to choose the best welding helmet for you.

The best welding helmet for you balances  comfort, safety and practicality.
Lightweight welding helmets can help to prevent neck and shoulder injuries.

For example, if welding is your primary task, it’s normally worth investing in the most lightweight helmet you can afford. As a rule of thumb, the longer you spend wearing your helmet, the lighter it should be.

This prevents you from developing injuries like strains and RSIs in your neck and shoulders.

However, lighter helmets typically come at a premium. If you only weld occasionally or for shorter periods of time, the weight of your helmet may be less of a priority.

What is the Perfect Viewing Area?

To some extent, this is a matter of personal preference. Obviously, a welding helmet with a large viewing area offers greater visibility. Increased peripheral vision can be useful to maintain safety in a busy workplace.

However, some people find that this is an unnecessary distraction, and that a narrower field of vision makes it easier to focus.

In that sense, the best welding helmet viewing area depends on a combination of your working habits and your needs.

Choosing a Welding Helmet: Reliability

Beyond safety and comfort, the next thing to consider is the reliability of your welding helmet. Like any other tool, a helmet is an investment. You need to have confidence that it will work properly long into the future.

The best way to do this is to purchase from a specialist welding supplier, rather than a generic online shop. You should also be wary about buying a second hand welding helmet, as you won’t receive a warranty this way.

Purchasing from a dedicated welding shop also gives you the option to seek out expert advice on which welding helmet is best for your needs.

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